Copper Wire Drawing Lubricants – Lubricool™

Worldwide Exports

UK Based Manufacturer

After-Sales Support

30+ Years Experience

Wire drawing lubricant designed to be water-soluble and high-performance for copper and other non-ferrous metal drawing, rolling and annealing

Lubricool is our industry-renowned range of wire and cable drawing lubricants developed to deliver high-performance lubrication to non-ferrous wire manufacturers. Supplying wire drawing lubricants to customers across the world, our Lubricoolrange is formulated with the latest in synthetic technologies having being developed with over 30 years of expertise to work from rod to superfine wire.

Offering the peak of wire drawing lubricant technology, being developed with precision and care at our leading UK-based manufacturing site, by our team of expert technicians and chemists at our state-of-the-art lab. Our team continues to work to create the best product on the market.

Lubricool is designed for performance over a wide variety of operating conditions. As a result, it is currently in use by many of the world’s leading cable and non-ferrous wire producers. Lubricool™ is also recognised and endorsed by many of the leading machine manufacturers, including NIEHOFF, SAMP and SICTRA.

Metalube’s service is renowned for its global capacity, high performance quality and unmatched after-sales support. With over 30 years of expertise in the field, Lubricoolstands as the peak of high-performance protection, designed to offer the most precise and effective wire lubricant.

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Features and Benefits

  • Maximum protection for dies and cones, increasing drawing speeds.
  • Superior detergency additives maintain optimal cleanliness in machine.
  • Excellent emulsion stability and resistance to soap formation, maximising sump life.
  • Reduces wire break frequency.
  • Good resistance to bacterial and fungal attack.
  • Low foaming characteristic.
  • Excellent filterability on both media (paper) type and hydrocyclone systems.
  • Superior anti-corrosion properties protect machine parts and wire surface.

The highest standards of cleanliness for wire drawing machines

Our superior detergent additives ensure that our lubricool range of lubricants maintain the highest standards of cleanliness within the copper wire drawing machine.

Common issues within the wire drawing process, such as bacterial build-up and fungal attacks are greatly reduced with Lubricool’s improved resistance. We offer in-house sample testing, which assures you of continued care and solutions when using our products.

High resistance lubricant for unmatched stability

Lubricool offers unmatched emulsion stability against the competition, this ensures that our wire drawing lubricant has a higher resistance to soap formation within the wire drawing machine and more stability within the wire drawing process overall.

This leads to the maximum sump life of the product, cutting down on restocking and maintenance costs overall.  

The ultimate protection in wire drawing

Due to Lubricool’s superior protective capabilities, our lubricant can offer heightened protection, ensuring that minimum wire breakage is reduced within the drawing process. Cutting down on maintenance, downtime and offering further savings.

Our wire drawing lubricant has excellent filterability on both media (paper) types and hydrocyclone systems. As well as improved anti-corrosion protections for your machine parts and wire surfaces.

Why is lubricant needed for the wire drawing process?

Lubricants play a vital role in the wire drawing process by significantly reducing the friction that occurs between the wire and the die. This reduction in friction not only allows for the necessary slip of the wire on the capstan helping to manage speed differential, it also creates a smoother drawing process contributing to a finer surface finish on the wire.

Additionally, wire drawing lubricant aids in heat management, effectively dissipating the heat generated from the friction. This helps prevent potential damage to both the wire and the die from overheating.

Lubricants contribute to the longevity of the drawing dies by minimising wear and tear, reducing the frequency of maintenance and replacement, which in turn lowers operational costs.

This preservation of the die’s condition also ensures that the quality of the wire remains consistent, as it prevents direct metal-to-metal contact that could otherwise alter the wire’s properties.

Unmatched aftercare

We perceive every transaction as a partnership. This philosophy ensures that our engagement with you extends beyond the delivery of Lubricool to your premises. We provide an unmatched level of aftercare and continued support following your decision to incorporate Lubricool into your operations.

Our aftercare encompasses a range of tailored services, including detailed site visits conducted by our team of experts. These professionals collaborate closely with your engineers and on-site personnel to gain a deeper understanding of your processes and address any concerns or challenges you may face. This collaborative approach guarantees that our services are designed to meet your unique requirements, facilitating optimal outcomes for all.

Furthermore, our commitment to excellence is underscored by our art-of-the-art, in-house laboratory testing and research capabilities. This allows us to provide you with the most current assessments of your wire drawing emulsion, ensuring optimisation of our products and services to your needs.

A global reach 

Metalube offers industry-defining solutions on a global scale. With Partnerships in over 100 countries, our lubricant solutions are designed to work worldwide.

With a presence across the globe and offices in the UK, UAE, India, China and Brazil we have the global expertise to work with clients anywhere in the world. Our diverse network of distributors gives us the capacity to work with wire drawing facilities across the world.

Our expert sales and aftercare team are equipped to deal with partnerships across continents, allowing us to maintain our unmatched aftercare across borders. It’s our ability to offer an unbeatable service on a worldwide scale that makes Metalube the preferred choice in wire drawing operations across the world.

‘With a higher quality product that offers innovation and premium protection, Lubricool delivers the very best solution for the copper wire drawing industry’

Andy Lewis, Commercial Manager

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Metalube overhead conductor grease production line

Pack Sizes

Lubricool™ products are available in 205 litre barrels or 1000 litre IBCs

Lubricool™ 22G

High performance rod breakdown lubricant

Lubricool™ 44

Extremely high lubricity for larger rod sizes, shaped wire & brass

Lubricool™ 11

Ideally suited as a universal lubricant for rod, intermediate and fine wire drawing

Lubricool™ 318

Multiwire drawing lubricant long proven to provide excellent performance

Lubricool™ 319

High lubricity multiwire drawing lubricant

Lubricool™ 250B

Synthetic lubricant for high cleanliness and excellent lubrication of ultrafine wire drawing

Lubricool™ AC

In-line annealer lubricant

Lubricool™ 450

Semi-synthetic copper wire drawing lubricant

Lubricool™ 255B

Synthetic ultrafine wire drawing lubricant suited for wire down to 0.010 mm diameter
NASA grade ultrafine copper wire produced using copper wire drawing lubricant Lubricool
Case Study
 
 

Space-grade superfine wire produced for NASA using Lubricool™ 318A

Sarkuysan Elektrolitik Bakir Sanayi Ve Ticaret A.Ş is an internationally renowned producer of a variety of copper products from rod and tube to superfine wire.

Copper wire drawing machine at Bahra cables using Lubricool 22G
Case Study
 
 

Lubricool™ 22G Meets the Production Demands of Bahra Cables

Bahra Cables is  one of the largest producers and distributors of industrial wire and power cable products in the Gulf Region.

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